Vision offers filtered and non-filtered bagdump station units for breaking open small
bags (25kg, 50Kg, etc.).
If your project or product requires dust containment, the dual filter system provides greater
cleanliness and productiveness for your manufacturing facility and BDS with glove box arrangement
is also useful for the handling of hazardous materials in closed loop.
Our manual bag dumping stations allow for efficient dumping of small bags
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of bulk materials while effectively reducing loss of product through dusting.
Our Automatic Bag Emptying System helps in conveying, cutting and emptying of small bags
in larger quantities with minimal wastage of material.
Our Bag Dumping Station comes with the dust collection system reduces the dust that is
naturally generated when material is emptied from bags, boxes, drums, and other containers,
into the collection hopper. This creates a more effective, efficient, and ergonomic bag
dispensing system. All Stainless Steel constructed bag dumping stations.
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Jumbo Bag Unloading System
Our Big-Bag unloading systems are specifically designed for unloading a large
variety of products from different types of Big Bags. They
eliminate dust emissions, product loss or product contamination.
This modular range encompasses the discharge of single or Multi-trip bags,
with or without plastic liner. Also, a number of unique options are
available for the safe and hygienic discharge of food ingredients,
pharmaceutical products and toxic materials
...
.
Features
- Big Bag Support Hopper : Designed to seat and seal the bulk bag before it is opened.
- Dust Control : Two point dust collection.
- Massaging System- This assures complete emptying of the bulk bag
contents without need for repositioning or adjusting the bulk bag.
- De-dusting unit- Multiple types and sizes available, attuned to the
product
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Drum Containment System
The Drum Containment System (DCS) is a cylindrical glove box made of Stainless Steel, which
comes with glass cover and two glove ports. DCS ensures precise evacuation of drums, free
of contamination in a closed loop. Drum containment system is usually
used where the product to be handled is hygroscopic or hazardous and needs to be
evacuated dust free and spill free. Drum containment system is supported
by the pneumatic conveying system to empty the drums or bags through
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vacuum, in closed loop.
Features
- Glove box arrangement
- In feed & out feed idler conveyor
- Inflatable Bellow
- Suction lance with lifting arrangement
- Inbuilt De Dusting System
Bag Filling Systems
Small Bag Filling System
We offer our clients with Small Bag Filling Machine which are precision
engineered to fill material which are difficult to handle.
This high precision weighing is coupled with a truncated
pyramid table with high power vibrators.
The jumbo bag filling machines can be customized, as per clients drawing
and specifications.
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Features
- Before leaving the filling station the filled material is weighed desecrated
& dandified Bags are stable, stackable, safe & easy to handle.
- Empty bags are mounted by four loops hanging of the bulk bags on
the suspended weigh frames making them easy to reach posts.
- The inlet spout is protected to the flared end of filling head by a slip
ring seal which allows appropriate positioning of the liner
- Roller conveyor is also used for making it more durable.
- The SBFM can customised for any bag size or filling rate.
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Jumbo Bag Filling System
We are manufacturer of Big-Bag unloading systems which are specifically
designed for unloading a large variety of products from different types of
Big Bags. They eliminate dust emissions, product loss or product contamination.
This modular range encompasses the discharge of single or Multi-trip bags,
with or without plastic liner. Also, a number of unique options are available for
the safe and hygienic discharge of food ingredients, pharmaceutical products
and toxic materials
...
.
Features
- Long-lasting robust frame designed for your special bag size and application.
- Fit tight spaces with a custom designed frame when you need to work around or straddle
another piece of equipment or obstruction or have restricted headroom.
- Manually dump smaller bags/minor ingredients with our integral bag dump station.
- Pneumatic Bag Agitation and Pneumatic side puncher Bag Agitation.
- Weighing of Big Bag during discharge.
- GMP compliant design, high quality surface.
- Integral Dust Handling.
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Conveying Systems
Belt Conveyor
Vision Turnkey Projects designs and manufactures Belt Conveyors to meet the
needs of many industries, such as Chemical, Minerals Processing, Food,
Wood Products and waste water treatment. Vision's Belt Conveyors are custom designed for your application based
on proven industry standards. Bulk material characteristics, feed-rate,
loading requirements and temperature are some of the parameters that
we consider when designing belt
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conveyors.
Features
- Dust-tight construction – To eliminate dust emissions.
- High torque drive units – To power through upset conditions.
- Heavy-duty structural frames and supports – To provide system rigidity.
- Heavy-duty idlers with anti-friction bearings – To increase idler life and
reduce horsepower requirements.
- Abrasion resistant belting – To reduce wear and increase life.
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Pneumatic Conveying System
All kinds of manufacturing industries and processes need different kinds of pneumatic
conveying systems and we at Vision are proud to have the best and the widest range of these
systems. Different kinds of industries need different specifications when it comes to these
pneumatic conveyors and we have something to match all requirements. Our conveyor systems
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are used in industries as varied as pharmaceuticals, chemical industries, and various
food industries and even in the packaging industry.
Features
- Low maintenance and elevated safety.
- Less spillage and dust.
- Reliability and performance by implementing highend, proven system components.
- Custom designed system solutions by our experts.
- Reliability and performance by implementing highend, proven system components.
- Transportation over long vertical and horizontal distances.
- GMP compliant design, high quality surface finishes, no dead spaces.
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Roller Conveyor
Our roller conveyers offer good support for the bottom surfaces of
the items to be transported. These roller systems will ensure that your items
will be moving smoothly along the belt. With our commitment to customer
service we are driven to ensure only the top of the line product for our
greatest asset, you the customer. Our qualified staff is standing by to
answer any questions you may have
...
.
Features
- Rollers are designed for smooth rotation, low noise, and long service life.
- Diameter range: 35mm to 50 mm, other diameters available on your request.
- Pipe length: 180mm to 3500 mm, other length available on your request.
- Each roller come out through strict inspection and test to ensure high
level quality.
- Water proof and dust proof.
- Roller Surface Colour: Any colour as per customer request.
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Screw Conveyor
We design and manufacturing of screw conveyors in all configurations: vertical,
inclined, plug screws, feeders, mixers, heating/cooling. We have excelled in
delivering quality products and exceptional customer service
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.
Features
- Heavy duty construction ex mild steel, SS304/316 or special alloys.
- Customised designs to suit each application.
- Outboard bearings and packed gland / air purged shaft seals.
- Variable pitch augers to encourage mass flow.
- Half pitch augers to prevent flushing of freeflowing
fluidised products.
- Double flight designs to provide even continuous discharge rates.
- Live bed multi auger designs for cohesive or easily bridging products.
Processing Equipment
Conical Blender
Conical Blender is normally used for mixing pigment, dyestuff, chemicals, battery, etc.
Material can be carbon steel, manganese steel, ss304, 316L and 321; different material
can also be used in parts, between the part contact with the raw material and the parts
don’t contact with the raw material. Surface treatment for stainless steel can be
sandblasting, wiredrawing, polishing, mirror polishing, glass bidding. The driven
unit and power is varied according to different raw material, starting
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method, and processing.
Features
- Spherical valve or plum-blossom dislocation valve is matched to the double
screw conical mixer.
- Spherical valve has excellent sealing effect to powder, liquid and even in the
negative pressure state.
- Full discharge and no leftover.
- No damage to fragile material.
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Octagonal Blender
The Octagonal/Double Cone Blender is an efficient and versatile blending machine for
mixing and lubrication process of dry granuleshomogeneously.
Two third of the volume of the Cone Blender is filled to ensure proper mixing.
The Octagonal Blender gives best result for granules due to very slow speed and
octagon shape of container. It can be used for Pharmaceutical, Food,
Chemical and Cosmetic products etc. In Octagonal Blender the granules come
from all sides due to the octagonal shape
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of the product container, hence requirement of RPM is less.
Features
- Best suited for crystalline and granular type material.
- Slow speed and octagonal shape gives fine blending of material.
- Good quality of blending / lubrication of granules.
- Useful for Pharmaceutical, Food, Cosmetic, Chemical products, etc.
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Ribbon Blender
Ribbon Blenders is designed to provide high mixing efficiency, blending small proportions
into large stocks. Ribbon Blender is primarily designed for use with dry
materials, although gas and liquid streams can also be introduced. Given its versatility
and economy, the Ribbon Blender is often the choice for most straight forward blending requirements.
Blending cycles are relatively fast and mix quality is not hard to duplicate from batch to batch.
In principle, it requires very little maintenance even
...
when subjected to frequent product changeovers.
Features
- Efficient mixing also provides good heat transfer through optional ASME Code designed jackets.
- compact and robust construction dust proof operation ensures their negligible running costs.
- Mixing vessels can be standard U-shape or cylindrical depending on internal
pressure or vacuum requirements.
- We offer these in various customized sizes & finishes.
Specialized Equipment
Storage Systems (Silo/Tanks/Bin)
We offer factory welded silos manufactured from steel, stainless steel.
Every job is custom built per customer specifications by certified Welders.
We also offer design and engineering for custom applications.
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Rotary Airlock Valve
Rotary Valves are one of the most common means of feeding pneumatic
conveying systems, both pressure and vacuum types.
There are many other applications where they are used simply for metering
of a controlled feed rate. Conveying systems with rotary valves can be
turned into pressure or suction systems
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. Vision offers an extensive product range including standard rotary
valves as well as hygienic valves, suitable for
food and pharmaceutical industries.
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Lump Breaker/Delumper
Our lump breakers are the perfect solution for grinding materials that tend
to form lumps. The device allows breaking the lumps that form during the
production or transportation process of friable materials in powder
or grain
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. The fast rotation of specially shaped blades through a fixed
mesh gives an efficient lump breaking action.
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Dust Collector System
The particles released during manufacturing processes are hazardous
to both worker and equipment health, quickly leading to a
number of problems if particles are not captured by dust collection
equipment and filtered from facility air. Dust collection
addresses this problem by drawing contaminated air through a filter or
separator, trapping harmful particles and releasing
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cleaner air into the atmosphere or back onto the work floor.
Industrial dust collectors come in various types and sizes,
including fabric filter bag houses and jet dust
collectors, cartridge collectors, small dust
collectors, portable dust collectors, and dust
collecting systems complete with multiple
suction hoods and overhanging ductwork.